Tungsten Carbide Serrated Wear Plates & Corrugated Gripper Liners | Heavy-Duty Resistant Liners
$37.98
Panda Carbide Technology CO., LTD. manufactures high-performance Tungsten Carbide Serrated Wear Plates and Corrugated Gripper Liners engineered for extreme wear protection, impact resistance, and anti-slip clamping in demanding industrial environments.Produced using 100 % virgin micrograin tungsten carbide powders and consolidated via Overpressure HIP Sintering, our carbide wear plates eliminate internal porosity (ISO 4499 A00 rating) and micro-chipping. Featuring longitudinal serrated ridges and precision countersunk mounting holes, these plates deliver exceptional gripping friction for paper/metal feeding systems while protecting conveyor chutes, crushers, and slurry handling equipment against severe abrasion and erosion.
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1. Technical Specifications & Custom Capabilities (Product Specs)
2. Processing Material Recommendations & Carbide Grade Selection Guide
To balance impact toughness against abrasive wear in different working conditions, Panda Carbide provides tailored material grades:
For High-Impact & Heavy-Load Applications (Conveyor Chutes, Crushers, Baling Presses):
Recommended Grade: YG20C / YG25 (Coarse Grain)
Key Properties: High Cobalt content ( 15 % - 25 % ) and coarse WC grain structure provide maximum fracture toughness ( K_IC ), resisting catastrophic cracking under heavy mineral impact.
For High-Precision Gripping & Sliding Abrasion (Paper Splicers, Cold Drawing Jaws, Slurry Liners):
Recommended Grade: YG15 / YG20 (Medium Grain)
Key Properties: Excellent balance of hardness ( 88.0 - 89.5 HRA ) and bending strength ( >3,000 MPa ), ensuring serrated teeth remain sharp without premature wear or deformation.
3. Engineering Advantages & Technical Features
100% Virgin Material & Overpressure HIP Sintering: Consolidated at 1,450°C under high pressure to remove microscopic voids, preventing premature fracture under high cyclic impact or clamping loads.
Precision CNC Serration Machining: Longitudinal teeth are precision ground to maintain uniform pitch and tooth angle ( +/- 0.005 mm ), ensuring even clamping force distribution and maximum anti-slip performance.
Precision Countersunk Hole Alignment: Concentric countersunk mounting holes allow flush installation with standard alloy steel bolts, preventing bolt head erosion from sliding material flows.
Honed Tooth Tip Finish: Serrated tooth edges undergo micro-honing to prevent sharp stress risers from piercing sensitive workpieces (e.g., face paper in corrugated splicers) while maintaining positive friction.
4. Industry Applications & Machinery Compatibility
Primary Applications:
Mining & Aggregates: Conveyor transfer chute liners, hopper wear strips, vibrating screen wear pads.
Packaging & Paper Converting: Splicer gripper jaws, paper feed clamping blocks.
Metal Processing & Cold Drawing: Steel tube cold drawing gripping inserts, tension reel clamping jaws, scrap baler wear plates.
Compatible Machinery:
Heavy Industrial Conveyors, Jaw Crushers, Ball Mills, Slurry Pumps.
Automatic Paper Splicers (e.g., Fosber, Marquip, BHS), Metal Extrusion & Cold Drawing Machines.
5. Technical Q&A
Q: Why choose tungsten carbide serrated wear plates over hardened steel or bimetallic wear liners in conveyor chutes?
A: Standard hardened steel or overlay plates wear down rapidly under continuous abrasive slurry or mineral drop impact ( >50 m/s stream velocity). Tungsten carbide serrated wear plates from Panda Carbide Technology CO., LTD. offer up to 8X to 15X longer wear life due to ultra-high hardness ( 86.5-90.5 HRA ). The serrated profile traps fine material bed particles, creating a dead-bed cushioning layer that further reduces direct metal erosion.
Q: How do countersunk mounting holes on carbide wear plates prevent premature fastener failure?
A: In high-velocity material handling, exposed bolt heads wear away quickly, leading to liner detachment. Panda Carbide precision-machines countersunk holes into carbide wear plates, allowing mounting bolts to sit completely flush with or below the liner surface. This protects bolt heads from sliding abrasive wear and prevents stress concentrations that cause carbide cracking around the hole perimeter.
6. Call to Action (CTA)
Need Custom Serrated Wear Plates or Gripper Liners for Your Equipment? Panda Carbide Technology CO., LTD. provides one-stop OEM/ODM customization based on your CAD drawings (.DWG / .STEP). Contact our engineering sales team today for technical consultation and rapid commercial quotations! https://www.pandacarbide.com/contact-us
📧 Email: info@pandacarbide.com
🌐 Website: www.pandacarbide.com
